Measure wire diameter | © CERTEX Danmark A/S

Lifting KnowHow - CERTEX Danmark A/S

How to measure wire diameter correctly


The rope diameter shall always be checked before installation. Measure a straight part of the rope. Two parts with minimum distance of one meter shall at least be measured. By every point two measurements shall be done, with 90 degrees displacement in relation to each other. The average between the two measurements shall be according to the tolerance in the tables below.

Correct measure of steel wire diameter | © CERTEX Danmark A/S
          Right measurement
Incorrect measurement of wire diameter | © CERTEX Danmark A/S
         Wrong measurement

 

Wire rope tolerances

 

Steel wire ropes for general applications

  Nominal rope Ø   

  Tolerance of nominal diameter  
on unloadet wire

mm
%
2 to <4
0 +8
4 to <6
0 +7
6 to <8
0 +6
8 and up
0 +5

 

Nominal rope Ø

Tolerance of nominal dia. by unloadet rope

mm

Rope with strands that are
exclusively of wire max. %

 Rope with strands that incorporate  
fibre centres max. %
2 to <4
+7
-
4 to <6
+6
+8
6 to <8
+5
+7
8 and up
+4
+6

 

Steel wire for person elevators

Nominal rope Ø

Tolerance for nominal diameter for ropes with fiber core/synthetic core

Tolerance for nominal diameter for ropes with steel core
 
Unloaded
Loaded to 5% of min.
breaking load
Loaded to 10% of min.
breaking load
Unloaded
Loaded to 5% of min.
breaking load

Loaded to 10% of min.
breaking load

mm
max. %
min. %
min. %
max. %
min. %
max. %
=10
+6
+1
0
+3
0
-1
>10
+5
+1
0
+2
0
-1

 

  Nominal rope Ø  
Difference between two measurements expressed as percentage of
   nominal diameter under a load equivalent to 5% or 10% of min. breaking load    
 
Rope ovality
Average diameter variation
mm
max. %
max. %
<8
+4
+3
8 and up
+3
+2

Steel wire rope use and maintenance | © CERTEX Danmark A/S

Use and maintenance steel wire rope

Detailed safety instructions and knowledge of how to use and maintain your steel wire rope.

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ROPETEX lubricants

ROPETEX lubricants

Guide on how to extend the service life of your steel wire rope.

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Rejection criteria steel wire rope

Rejection criteria steel wire rope

Your guide to when a wire rope sling should be discarded.

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Steel wire rope fittings

Fittings steel wire rope

Fittings with indication of remaining percentage of min. breaking force.

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